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PCB Etching Using Toner Transfer Method

A detailed step-by-step PCB etching tutorial using the toner transfer method. Etchant used is a solution of hydrogen peroxide and hydrochloric acid (or muriatic acid).

PCB Etching Using Toner Transfer Method

What is the fun in making robots if you can’t make your own circuit boards? This PCB etching tutorial describes a step-by-step process to MAKE your own circuit board. There are many tutorials already available on etching. Each method uses different materials and I have used hydrochloric acid and hydrogen peroxide. Did you read acid? Be careful. If you are cautious, you can expect great results. If you abuse these chemicals, they might turn dangerous.

For a detailed tutorial with more pictures including a video tutorial, go here.

Steps

Step #1: Introduction to PCB etching using laser printer

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PCB Etching Using Toner Transfer MethodPCB Etching Using Toner Transfer MethodPCB Etching Using Toner Transfer Method

Etching is a technique used to quickly make professional looking PCB’s with limited resources. This technique is excellent for both through-hole components and surface-mount devices, and the copper tracks can be as thin as 8mil to 10mil.

Step #2: Paper Selection

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PCB Etching Using Toner Transfer Method

Glossy photo-quality paper can be used for etching. I have always succeeded in using glossy magazine sheets which are cheap and widely available. Just make sure that the sheet is glossy and thick

Step #3: Printer Selection & Setup

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PCB Etching Using Toner Transfer Method
  • Use a laser printer as inkjet printers are almost useless for this task.
  • Set the printer to its highest toner output, i.e., set the printer to print with highest contrast possible.
  • Once everything is set, print your favorite circuit on the glossy paper.

Step #4: Preparing the copper board

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PCB Etching Using Toner Transfer Method
  • A normal copper board available in your radio shop should be good for this task.
  • Use a kitchen scrubber or a fine sandpaper and sand the copper. Do not overdo it.
  • Never over-scrub it such that you remove the entire copper layer.
  • Clean the surface with a cloth. Do not touch the surface once the cleaning is done.
  • If you are you are using a double sided copper board, then be sure to scrub the other side as well. This will speed up the etching process of the other side.

Step #5: Transferring Toner from Paper to Board

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PCB Etching Using Toner Transfer MethodPCB Etching Using Toner Transfer MethodPCB Etching Using Toner Transfer Method
  • Now that the board and the print are ready, switch on your clothes iron to the maximum heat and leave it for a minute or two.
  • Align the printed paper on the copper board with the printed side over the board.
  • Applying a bit of pressure, carefully move the iron on the paper for 2 - 3 minutes.
  • If you have long lines in your PCB, they tend to not get transfered completely. Bolster the lines on your copper board.
  • To bolster the line, you can trace that line with a sharpie or a paint pen(works better). if you have a black electrical tape, you can use that as well. Cut it really thin(as thick as the line) and cover the line with the tape.

Step #6:

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PCB Etching Using Toner Transfer MethodPCB Etching Using Toner Transfer MethodPCB Etching Using Toner Transfer Method
  • Etching Process
  • Drop the board into water and carefully peel off the paper and you should see the print on the board. If the paper does not peel off easily, remove it by rubbing it slightly.
  • Prepare the etching solution with hydrogen peroxide and hydrochloric acid in a ratio of 3:2.
  • Gloves and eye protection are recommended!
  • Drop the board into the solution and wait for a couple of seconds.
  • When the fine tracks are clearly visible and the unwanted copper removed, take the board out and clean it in water.

Step #7: Removing Toner from Board

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PCB Etching Using Toner Transfer Method
  • Removing the toner is a simple task. If you have any acetone- or alcohol-based products, then use one of them to rub off the toner from the board.
  • Methanol is slightly more acidic than water. Don't apply methanol for the last solution.
  • I used deodorant and a toothbrush which was readily available and .... wow... it worked like magic.
  • To prevent copper from going bad, you can apply anti-rust to the PCB.

Step #8: Drilling

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PCB Etching Using Toner Transfer Method
  • Etching is done and you have a printed circuit board in hand.
  • To add components, use a driller and drill tiny circular holes wherever necessary. This is to plug in those electronic components.
  • Drill bits are really tiny. Handle them with care.
  • Some people drill before they take the toner off the copper.
  • Get a mask if you can, drilling makes many tiny particles.

Step #9: Adding Components & Soldering

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PCB Etching Using Toner Transfer MethodPCB Etching Using Toner Transfer MethodPCB Etching Using Toner Transfer Method
  • You are done. Plug in those electronic components and solder them.
  • You can also run the solder across those copper tracks to avoid oxidation.

Conclusion

Etching is an easy technique and once you are good with it, I'm sure you will say goodbye to wires and perfboards. Try it out and let me know if you succeed.


Comments

  1. Shahroz Shabbir says:

    respected concerns…i have done etching ..in fecl2 (ferric chloride) solution…and after taking it out and removing the tone tracks with thinner…. paths are visible and good but as i checked dat whether it is being short with the board or not ..the entire board is still short……as check by multimeter at diode.. reply via e mail please

  2. […] and iron it on to the copper, etch as normal and then cut your circle out and epoxy it to a ring? PCB Etching Using Toner Transfer Method | MAKE […]