Full Body Suits from Scratch: Shawn Thorsson’s Props and Costumes

”http://www.youtube.com/watch?v=9lEewp36t58&feature=youtube_gdata”
Shawn Thorsson explains the build process for his props and costumes at Maker Faire Bay Area 2011. First he starts with a digital 3D model, then cuts the pieces out with a CNC machine, assembles them and fine tunes with wood shaping techniques, then casts molds so he can reproduce them. The result are authentic looking reproductions of popular costumes.

http://protagonist4hire.blogspot.com/
http://makerfaire.com/pub/e/5049