More cool original content from Hack a Day, this time by Kevin Dady. He writes:
I was recently commissioned to make a device which uses a pretty large number display, and I went out shopping. The seven segment we liked best was still quite pricey, and would not fit our enclosure correctly anyway. We ended up going a different route, but it really got me thinking… What if you wanted to make something with a fairly large display? And how could one go about doing it cheaply at home?
I first thought about acrylic rods, but no one near me had any of small diameter, or at a decent price. Never mind that I don’t have that many tools on hand, and I could just see me trying to drill out the end of a thin plastic rod using a electric hand drill, and my knees as a clamp. Looking around the HQ I found my stash of glue-sticks. I thought would make an interesting display and it is easy to work with.
Before I knew it I had a working (serial and expandable) 9 inch tall 6 inch wide 7 segment display. I will be the fist to admit, its not spectacular in quality, or brightness, though the display itself did only cost four dollars in material. A quick and easy project, especially if you need a quick scoreboard or large clock.
Each segment consists of a hot-melt glue stick with shallow holes drilled at each end to hold the LEDs.