Month: October 2009

Help me write my next Toolbox column

Help me write my next Toolbox column

The theme for my next Make: Online Toolbox column is “Maker Sartorial,” looking at clothing and accessories as tools for makers. In other words, what shirts, pants, shoes, belt pouches/holsters, pocket-contents, etc. do you carry, either when you’re at work, engaged in your hobbies, or otherwise doing makery type stuff, whether for work or pleasure. […]

How-To: Embroidered Corner Bookmark

Here’s a brilliant way to incorporate a little embroidery into your reading routine. Kirsty of Kootoyoo shares how to make a corner bookmark from scrap cardboard and muslin. I love this alternative to the standard rectangle bookmark, and even more clever is the way she’s used the “X Marks The Spot” motif! [via @SisterDiane]

Very small hollow metal spheres

Very small hollow metal spheres

Tiny metal spheres are needed for tiny ball valves and tiny ball bearings, which are needed for all kinds of miniaturized machines. Hollow spheres are lighter, and thus have less inertia, and thus can be made to move faster in these very small applications, where response time is often critical. But how do you make a hollow metal sphere 2mm across? Turns out you can do it with one of the lost foam processes I’m always going on about. Tiny styrofoam beads are first coated with fine metal powder and a binder, then heat-treated to evaporate both binder and bead, leaving only a fragile hollow metal powder shell, which is then sintered into a continuous shell at higher temperature. The sintered shells can then be polished in a tumbler to the same exterior finish as regular ball bearings.