
A hot melt glue gun is one of those essential bits o’ kit that everyone has (at least one of) in his or her toolbox. But it’s easy to limit your perception of what a glue gun can actually do for you. Yes, as the name makes clear, it’s for gluing, but it is capable of so much more. When you start to think of it as a molten plastic dispenser, you start to see a lot more uses for it, in molding and casting, sealing, clamping, prototyping, and many other applications.
Here are eleven unique uses for a hot glue gun taken from a number of YouTube video channels, namely Jeremy Broun’s Woodomain, Darbin Orvar, and Flite Test. A few tips also came from previous Make: articles.
What are some of your unique uses for hot melt? Please share with us in the comments.
Using Hot Glue as an Accelerator
Want to get the best of both worlds when gluing up something where you need the long-term bonding power of say, PVA wood glue, with the immediate hold of hot melt adhesive? On Woodomain, Jeremy Broun shows you how to apply wood glue all around the outside of the surface you wish to glue, while leaving a place in the center that is dry. Now, apply hot glue to that area in the center and join your piece. The hot glue will bond immediately, holding your piece in place, while the PVA will cure slowly, leaving you with a piece that is immediately workable, but still bonded for the long term.
As a Quick n’ Dirty Mold
In Jeremy’s hot glue video, he reminds us that you can use hot glue as a mold medium for quick casting of objects. Just lay down a healthy deposit of glue, and before it dries, press your object to be cast into it. By the same token, you can use hot glue as a casting medium. For instance, silicone ice trays work really well for casting hot melt adhesive. In the Darbin Orvar hot glue video linked above, Linn casts some standoffs in a silicone ice cube tray to use for raising pieces of wood off of her workbench while finishing them.
Hot Glue for Quick Prototyping

As a Quick Clamp

To Form a Seal

To Attach LED Lighting Strips with Ease

To Help Feed the Next Stick

As Water Proofing

To Insulate Electronics

To Turn a Hot Glue Gun into a Pistol Applicator

To Seal the Edges of Foamcore
If you’re working on a prototype, craft, or modeling project where you want the edges of your foamcore to be sealed, one easy way to do this is with hot glue. As the Flite Test guys demonstrate, you simply have to make a little tool out of scrape foamcore that spans the width of the foamboard you wish to seal. You then run a bead of glue down the edge and use your tool to scrap off all of the excess and to get a complete seal with the glue.
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