Robot Magazine has an excellent piece on their website about machining sheet metal parts for robots (obviously applicable elsewhere) using a Sherline Mill.
Basics of making custom robot brackets and skeletal parts
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Gareth Branwyn is a freelance writer and the former Editorial Director of Maker Media. He is the author or editor of over a dozen books on technology, DIY, and geek culture. He is currently a contributor to Boing Boing, Wink Books, and Wink Fun. His free weekly-ish maker tips newsletter can be found at garstipsandtools.com.
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