tips

How-To:  Anodize Aluminum Without Strong Acid

How-To: Anodize Aluminum Without Strong Acid

If you’ve ever wanted to experiment with aluminum anodizing but were put off by the conventional requirement for concentrated sulfuric acid, you will be very interested to read of Ken’s successes with an alternate process using the acidic sodium salt of sulfuric acid. This salt, sodium bisulfate (NaHSO4) is much safer to transport, handle, and dispose of than the strong acid, and appears to give anodizing results that are just as good or better.

Using Liquid Paint Stripper as Acrylic Cement

Using Liquid Paint Stripper as Acrylic Cement

Unless your application is critical, cheap liquid paint stripper from the hardware store (not the gel, paste, or color-changing varieties) is a fine substitute for commercial acrylic solvent cement. Comparing one MSDS to another, we see that each product is about 75 wt% dichloromethane (AKA methylene chloride), which is the “active ingredient” that softens the plastic and allows it to weld. Purpose-made acrylic solvent is a bit thinner, in my experience, and evaporates a little faster, and contains trace amounts of acrylic monomer that may result in a slightly stronger bond, but for most practical purposes I have not found these qualities to justify paying twice as much for it.