Gareth Branwyn is a freelance writer and the former Editorial Director of Maker Media. He is the author or editor of over a dozen books on technology, DIY, and geek culture. He is currently a contributor to Boing Boing, Wink Books, and Wink Fun. His free weekly-ish maker tips newsletter can be found at garstipsandtools.com.
There’s something about a jig. We all love and appreciate the tools in our shops and what they can do for us. They do all of the heavy lifting in processing and assembling the materials we’re using to create a finished product, but jigs are the things we turn to when we want to make that lifting a little easier on the back. Jigs are like the physical version of workshop tips, those little shortcuts, hacks, and workarounds that make the job so much easier and more efficient. A good jig can make all of the difference between a frustrating and tedious build and one that’s manageable, even pleasant. Here are 8 mechanical shop helpers that we think exemplify the wonders of the simple (and not-so-simple) jig.
3D Print a Rotary Tool Holder
I’ve written about this 3D printed rotary tool holder before. I love the accessory jigs and holders I have for my Dremel tool, such as the flexishaft. I’m seriously thinking about printing one of these. A stationary Dremel opens up all sorts of additional possibilities.
Anyone who does electronics knows how essential so-called Helping Hands (aka Third Hands) are in successful soldering. We’ve covered a number of Helping Hands projects here in the past. This “Ultimate” 3D printed version is great because you can print out and add as many arms as you desire.
Try Out these Wedging Corner Clamps
I love the simplicity of these wedging corner clamps from popular YouTube woodworker Izzy Swan.
Router Jig for Dovetailing
The woodworking site Woodsmith Tips has plans for building this straightforward and fairly easy to construct jig for creating dovetail joints using a hand router.
Make a Right-Angle Welding Jig
In thisย Make: Projects post, Mister Jalopy shows you how to make an essential bit of welding kit, a corner welding jig.
Make Your Own Beading Tool
You can scribe a decorative bead along a board by simple screwing a wood screw into it so that the head of the screw becomes a scribe for cutting the bead. You can even grind a burr into the head to create a sharper cutting surface.
Bowl-Turning Table Saw Jig
OK, so this is not an essential or a simple jig, but it’s a great example of how a jig can take a tool in a whole new direction, in this case, allowing you to turn a bowl on a table saw.
Gareth Branwyn is a freelance writer and the former Editorial Director of Maker Media. He is the author or editor of over a dozen books on technology, DIY, and geek culture. He is currently a contributor to Boing Boing, Wink Books, and Wink Fun. His free weekly-ish maker tips newsletter can be found at garstipsandtools.com.
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