Full Body Suits from Scratch: Shawn Thorsson’s Props and Costumes

Shawn Thorsson explains the build process for his props and costumes at Maker Faire Bay Area 2011. First he starts with a digital 3D model, then cuts the pieces out with a CNC machine, assembles them and fine tunes with wood shaping techniques, then casts molds so he can reproduce them. The result are authentic looking reproductions of popular costumes.

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http://makerfaire.com/pub/e/5049